Sublimation Info
Basics of Sublimation Printing: A Quick Guide
Sublimation is a printing process that transfers dye onto materials like polyester fabric or specially coated items like mugs or tumblers. Here’s a step-by-step overview:
What You Need
- Sublimation Printer – A printer capable of using sublimation ink (e.g., Sawgrass or Epson with sublimation conversion).
- Sublimation Ink – Special ink that turns into gas when heated.
- Sublimation Paper – Designed to hold sublimation ink for transfer.
- Heat Press – Applies heat and pressure for transferring the design.
- Compatible Blank Items – Sublimation works only on polyester fabric or items with a poly-coating (e.g., mugs, tumblers).
Step-by-Step Process
- Design Your Image
- Create or import your design into graphic software (e.g., Adobe Photoshop, Canva, or Silhouette Studio).
- Mirror the image for correct orientation after transfer.
- Print the Design
- Load sublimation paper into the printer.
- Use high-quality settings to print your design.
- Prepare the Item
- Ensure your blank is clean and free of dust or debris.
- Use heat-resistant tape to secure the printed sublimation paper onto the blank item (design side facing the item).
- Set Up the Heat Press
- Adjust to the recommended temperature, pressure, and time (varies by item; e.g., 400°F for 40–60 seconds for fabric).
- Preheat the item briefly to remove moisture.
- Press the Design
- Place the item and paper in the heat press.
- Close the press and apply the appropriate settings.
- Remove & Cool
- Carefully remove the sublimation paper while the item is still warm.
- Allow the item to cool completely.
Tips for Best Results
- Use 100% polyester or high-polyester blends for fabric.
- Ensure items are coated for sublimation (if not fabric).
- Experiment with small test designs to fine-tune settings.
Let me know if you need more details for specific projects! 😊
How to Sublimate a 20 oz Skinny Tumbler
Materials Needed:
- 20 oz skinny tumbler (sublimation-ready)
- Sublimation printer with sublimation ink
- Sublimation paper
- Heat-resistant tape
- Shrink wrap or silicone sleeve
- Heat gun (if using shrink wrap)
- Convection oven or tumbler press
- Heat-resistant gloves
Step-by-Step Instructions:
- Design and Print
- Create or select your design, ensuring it matches the dimensions of your tumbler (usually 9.3″ x 8.2″).
- Print the design on sublimation paper using a sublimation printer with mirror image enabled.
- Prepare the Tumbler
- Clean the tumbler with alcohol to remove dust or oils.
- Wrap the printed design tightly around the tumbler, aligning it carefully.
- Secure the paper with heat-resistant tape to prevent movement.
- Apply Shrink Wrap or Silicone Sleeve
- For shrink wrap: Slide it over the tumbler and shrink it with a heat gun for a snug fit.
- For silicone sleeve: Stretch it over the tumbler.
- Sublimation Process
- Convection Oven: Preheat to 375°F (190°C). Place the tumbler on a stand or heat-safe surface and bake for 6-8 minutes, rotating halfway for even heating.
- Tumbler Press: Preheat to 375°F (190°C). Press the tumbler for 50-70 seconds, rotating if needed.
- Cool and Unwrap
- Carefully remove the tumbler using heat-resistant gloves.
- Peel off the shrink wrap/sleeve and sublimation paper.
- Finish
- Let the tumbler cool completely.
- Check for vibrant, even coloring and crisp edges.
Your sublimated tumbler is now ready to use or sell!
How to Sublimate a Coffee Mug
Materials Needed:
- Sublimation-ready coffee mug
- Sublimation printer and sublimation ink
- Sublimation paper
- Heat-resistant tape
- Heat press (mug press attachment recommended)
- Scissors or a craft knife
Instructions:
- Design Preparation:
- Create or choose your design using graphic design software.
- Mirror the design and print it on sublimation paper using a sublimation printer.
- Trim the Design:
- Cut the printed design to fit the mug. Ensure it wraps smoothly and leaves no gaps.
- Position the Design:
- Wrap the sublimation paper around the mug with the printed side against the surface.
- Secure the paper tightly with heat-resistant tape to prevent shifting.
- Heat Press Settings:
- Preheat the heat press to 400°F (204°C) or as specified by the mug manufacturer’s instructions.
- Set the timer for 180–200 seconds and pressure to medium.
- Sublimation Process:
- Place the mug in the heat press, ensuring it’s positioned correctly.
- Close the press and start the timer.
- Cool Down:
- When the timer ends, carefully remove the mug from the press (it will be hot).
- Let it cool on a heat-safe surface before peeling off the sublimation paper.
- Inspect and Enjoy:
- Check for vibrant and evenly transferred colors. Your sublimated mug is now ready to use or sell!
Pro Tips:
- Always use sublimation-ready mugs to ensure proper ink transfer.
- Avoid touching the mug immediately after pressing; it’s extremely hot.
- Use a lint roller on the mug surface before pressing to remove any debris that might affect the print.